Thursday, July 8, 2010

Restoring Irons – 1: Materials and Tools

Introduction

This is part one in a series of post in which I will show you how to (re)build a set of irons to your personal specs:
I'll try to describe as best as I can all the steps involved in putting together a set of clubs that are set up just the way you want them.
For about 50% of what you'd normally spend on a new set of 'quality' clubs you can be gaming the set of your dreams! That is including all the tools you'll need along the way.

 

Old Clubs

First thing to do is to find a set of clubs you will be restoring. If possible, try to find a set that has shafts with the same flex you will be putting in later. This is important because of potential differences in weight (and weight distribution) in the heads. If you don't do this you might just end up with swing weight or trajectory problems when you put in the new shafts.
Hogan PC5 Hogan PC5 2-9 back_small
You can find great deals on eBay. With most of the older Hogan sets you simply can't go wrong. The forgings are among the best. Most of the Wilson and MacGregor heads are great as well. I got this set of 1965 Hogan PC5's (2-9 iron) for 25 USD! Shipping and customs costs may add to the expenses but all in all still a great deal for a quality set of blades. 
This set is in average condition, showing some wear and minor rust spots. Still very playable and they still have at least a couple of years of play left in them. 
Of course, if I really like the heads I can have them rechromed by the ironfactory and still come out cheaper than what you would have paid for a new set of blades. 
In case you have bought an incomplete set and wish to complete it ironfinder have very reliable service, fast shipping and lots of choice.

 

- Important -

Make sure you buy a set that fits .355 taper tip shafts. I think the best shafts are taper tipped shafts, but should you want to put in parallel tip shafts you at least have the option of boring out the hosel to fit the wider tip. NEVER buy a set that has aluminium shafts because these clubs typically have light-weight head to compensate for the light-weight shaft. Also, the hosel size (inside diameter) will be bigger due to the wider tip size of the aluminium shafts. 

 

New Shafts

There is so much to say about shafts and shaft technology but that's something for another series of articles.
I'll be mentioning steel shafts only since these are widely regarded as being the shafts that provide the most precise feedback and consistency in irons.
Of course there's shaft flex to consider and shaft type is probably just as important.
In general there are two kinds of shafts: .370 parallel tip shafts and .355 taper tip shafts. The smaller tapered tips are stiffer in the tips and less susceptible to torque or play due to the smaller diameter. This is turn improves shot dispersion and birdie frequency. :)
Something else to take into consideration is shaft weight. For the TrueTemper Dynamic Gold Iron shafts nowadays you can choose between four weight classes (100, 200, 300, 400) e.g. DGIS300 means 'Dynamic Gold Iron Stiff-flex 300', in which 300 is heavier than 200.
DGIX200_02 DGIX vs DGIXL
DGIX 2-iron shaft above and below that the 3-4-5-6-iron DGIXL shafts which have longer butt ends.

 

Grips

When it comes to grips you have a few options: 
  • Rubber/Synthetic grips (Slip-on)
    Most grips these days fall into this category.
  • Rubber/Synthetic/Compound grips with Cord inlaid (Slip-on)
    These grips usually have a firmer feel to them. Some players like the direct connection to the club.
  • Leather grips (Wrap-on)
    Leather grips are rare these days and usually quite expensive. John Daly and Retief Goosen are examples of modern day players that use leather. Leather feels very nice and soft but gets very tacky in the rain, providing grip whereas some other grips have a tendency to get slippery when wet.
Grip choice really is a matter of personal preference, availability and price. Some grips are easier to install than others so doing your homework can save you lots of time. For this project I chose Griptec EZgrips because they are cheap and very easy to install. The look and feel is similar to Golf Pride Tour Wraps.

 

Tools

Vice belt-sander blow_torch cordless hand drill drill bit
epoxy Sand-Paper-Roll shaft_clamp tube cutter
The next part will be about shaft removal.

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